Roller for the production of F7, F9 pocket filters KS-86, R1042M

Nr kat: R1042M, ultrasonic roller, ksonic, king, ks86, ks-86 Dostępność:  
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Roller for the production of pocket filters, air filters, and air conditioning filters

The R1042M roller for the ultrasonic machine was created for the industries involved with the production of air filters, pocket filters and air conditioning filters. The roller’s design ensures a strong connection of fabric layers, providing a durable, strong weld, which is crucial in the production of filters of filtration classes like F7, F9 etc.

The roller’s pattern can be individually adapted to meet your production’s requirements. It can be optimized to produce such effects as welding layers, cutting edges, or holes of various shapes in the fabric – you name it. Out rollers are versatile and adaptable to your various needs in the air filter production process. 

For example, it can be designed to effectively fulfill specific tasks such as specific weld patterns, combined with cutting and the possibility of marking the manufacturer's logo.

Thanks to the possibility of individual design, rollers become a versatile tool that perfectly fits the diverse needs not only of filter manufacturers, but also other manufacturers whose production process includes joining layers of materials without the usage of thread or glue.

 

Technical parameters of the roller:

  • Roller's number: R1402M
  • Pattern: wave with a dashed line for additional amplification
  • Roller's width: 10mm
  • Function and application: welding and cutting excess material / Pattern for joining layers of fabric
  • Material: steel alloy/ hardened
  • Durability: Made of premium steel, our roller ensures long-lasting performance.
  • Producer: King Ultrasonic Co. Ltd. Taiwan
  • Compatible with machine models KS86, BSU, SU, EGR KS as well as BOSMANN, KING ULTRASONIC, SUPER ULTRASONIC, EVERGREEN, JAPSEW, HI SONIC.

Ultrasonic machine roller application:

  • Ultrasonic technology is ideal for fabric cutting. It allows for an aesthetically finished fabric edge - the fraying effect is eliminated, and the edge has an even shape. Thanks to the use of ultrasonic technology, the edges of the fabric do not shrink or wrinkle, which makes the machine equipped with a dedicated roller ideal for ultrasonic cutting of underwear (cutting panties, bras, T-shirts) as well as seamless joining and 'laser' cutting.
  • Perfect for cutting many other fabrics, such as fabrics used in manufacturing filters, disposable medical products, cosmetic products, bags, insulating bags, agricultural clothes; packaging made of thin foils or bandages (materials for braiding pipes), etc.
  • Welding rollers: Joining synthetic materials, non-woven fabric, fleece, polypropylene, polyester, etc.

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dimensions of rollers for KS-86

Why sew air filters on the ultrasonic machine:

The cutting process occurs without smoke and the risk of material ignition. Materials subjected to the ultrasonic welding process must contain at least 65% of plastics, with the best results for polypropylene, polyester, etc. Thanks to ultrasonic technology, the edges of the fabric do not shrink or wrinkle.

Installed in the ultrasonic machine, the roller acts as a matrix, focusing vibrations at a specific point in the material. This enables precise and effective welding of fabric layers, which, in the case of masks, is essential for obtaining durable connections. Our rollers, made of the highest quality steel, guarantee both durability and excellent quality of the final connections and patterns obtained. The use of high-quality materials in rollers’ production guarantees long-term and reliable operation of the roller.

KS-86 The best machine for the production of air filters and cartridge filters based on ultrasonic technology

Take your production to the next level with the best ultrasonic machine for sewing, cutting, and welding of thermoplastic fabrics.

We are proud to present a solution that perfectly matches our ultrasonic machine rollers, designed specifically for efficient, durable, and aesthetic material finishing.

Check out our designs or share yours

By sending an e-mail to: bosmann@bosmann.com.pl, you can count on access to our rich collection of roller patterns. We offer a variety of motifs that are perfect for the production of various articles. If you have your own ideas, share them with us! We will be happy to collaborate with you and can adapt our rollers to your unique projects if requested.


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Contact us and find out more at: BOSMANN sp. z o.o.  tel.: +48 42 684 98 00, e-mail: bosmann@bosmann.com.pl 

10mm R1042M for ultrasonic sewing machine KING ULTRASONIC KSONIC KS-86 for welding nonwovens and synthetic materials.

Best quality steel, workmanship and durability.

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